Hands-Free Rigging Safety in the Steel Industry: Make a Rule - No Hand on Suspended Loads Without The RiggerSafe Tool



Hands-Free Rigging Safety in the Steel Industry: Make a Rule - No Hand on Suspended Loads Without The RiggerSafe Tool


Improve steel plant rigging safety with hands-free RiggerSafe tools and Kong Deck Crew Gloves. Learn why workers should never touch suspended steel loads in mills, yards, and fabrication shops.



Introduction: Steel Loads Are Unforgiving — One Rule Protects Every Worker

In steel plants and fabrication yards, workers deal with extremely heavy, dense, sharp-edged materials like beams, plates, billets, coils, rebar bundles, gratings, and structural assemblies. These loads can swing fast, shift unpredictably, and cause severe hand and finger injuries.

That’s why modern steel facilities enforce:

Make A Rule
No Hand on Suspended Loads Without The RiggerSafe Tool

The HSF RiggerSafe Tool, combined with Kong Deck Crew Gloves, provides a complete safety system for steel handling operations. This powerful combination drastically reduces hand injuries and sets a new standard for lifting safety in steel environments.


Why Hands-Free Rigging Tools Are Essential in the Steel Industry

Steel loads are:

  1. Heavy
  2. Fast-moving
  3. Slippery (oily, wet, or rust-coated)
  4. Sharp-edged
  5. Hard to control manually

These factors make hand contact extremely dangerous during lifting and rigging activities.

Why Workers Still Touch Steel Loads (And Why They Shouldn’t)

Workers touch suspended loads when:

  1. They need to stop swing
  2. They need to rotate or align beams
  3. They want to guide coils or plates
  4. They lack proper tools

But in the steel industry, this is exactly where most injuries occur.

Hands-free tools eliminate this risk completely.


RiggerSafe Tool — Designed for Steel Handling Safety

The RiggerSafe Tool is built to help riggers guide and control suspended loads from a safe distance — without using their hands.

Key Features (Steel Industry Relevant)

  1. V-shaped nylon head for controlling beams, plates, billets, and bundles
  2. D-handle for strong grip and leverage
  3. Center grip for balanced push/pull control
  4. Non-conductive, lightweight construction
  5. Ideal for steel yards, mills, and fabrication shops

Important Safety Note

The RiggerSafe Tool is not advisable for hot areas, such as:

  1. Furnace zones
  2. Hot-rolling lines
  3. Heat-affected plate handling
  4. Molten metal areas
  5. Freshly welded or glowing steel

Use only in ambient-temperature steel handling.


Benefits of the RiggerSafe Tool in Steel Operations

Perfect for handling:

  1. Steel plates
  2. Structural beams
  3. Billets
  4. Rebar bundles
  5. Coils on C-hooks
  6. Fabricated assemblies
  7. Steel crates and pallets

The tool helps workers:

  1. Maintain safe distance
  2. Stay out of pinch points
  3. Control swing and rotation
  4. Improve crane signaling
  5. Avoid crush injuries
  6. Reduce manual strain

Steel plants using hands-free tools report a 70–90% drop in hand injuries.


Why HSF Recommends Kong Deck Crew Gloves for Steel Handling

Even with hands-free load control, steel workers need superior hand protection for:

  1. Wire rope handling
  2. Chain slings
  3. Hooks and shackles
  4. Plate alignment
  5. Cutting and grinding prep
  6. Crane and rigging setups

Why Kong Deck Crew Gloves Are Ideal for Steel Environments

  1. High-impact protection for knuckles & fingers
  2. Excellent grip on oily, rusty, or wet steel surfaces
  3. Reinforced palms for wire ropes & chains
  4. Abrasion resistance for rough, sharp edges
  5. Durable construction for 12-hour steel mill shifts
  6. These gloves reduce micro-injuries and help prevent severe hand trauma.

The New Standard — Hands-Free Rigging for Steel Plants

Leading steel manufacturers now require:

“No Hand Contact with Moving Steel.”

Because steel loads:
✔ Swing faster
✔ Hit harder
✔ Cause deeper injuries
✔ Offer no second chances

Hands-free rigging improves:

  1. Lifting coordination
  2. Crane communication
  3. Worker positioning
  4. Safety compliance
  5. Productivity
  6. Worker confidence

This rule is easy to follow when RiggerSafe Tools are available.


Common Rigging Injuries in Steel Handling (And How to Prevent Them)

  1. Steel facilities commonly report injuries like:
  2. Crushed fingers between steel plates
  3. Finger amputations from swinging beams
  4. Deep cuts from sharp steel edges
  5. Hand fractures from sudden load shifts
  6. Rope burn and chain impact injuries

All preventable with hands-free tools and impact-rated gloves.


How Steel Plants Can Build a Hands-Free Rigging Culture

Step 1: Update SOPs

Add a clear, zero-tolerance rule:
“No worker may touch suspended steel loads by hand.”

Step 2: Train Workers

Demonstrate load control with RiggerSafe Tool during toolbox talks.

Step 3: Equip Every Crew

Mandatory equipment:

RiggerSafe Hands-Free Tools

Kong Deck Crew Gloves

Step 4: Reinforce Daily

Supervisors enforce compliance easily because the tool simplifies the job.


FAQ — Steel Industry Hands-Free Rigging 

Q1: Why shouldn’t steel workers touch suspended steel loads?
Because steel loads can shift suddenly, causing severe crush injuries and amputations.

Q2: What is the RiggerSafe Tool used for in steel plants?
To guide, push, pull, and position suspended steel loads safely from a distance.

Q3: Is the RiggerSafe Tool heat-safe?
No — it is not suitable for hot areas or hot steel.

Q4: Are Kong Deck Crew Gloves good for steel handling?
Yes — they offer high-impact protection, oil grip, and abrasion resistance ideal for steel work.

Q5: How can steel plants reduce hand injuries?
Implement hands-free rigging tools, enforce SOPs, train workers, and use proper PPE.


Conclusion: The Rule Every Steel Plant Must Follow

Make it a rule — No Hand On Suspended Loads Without The RiggerSafe Tool.

Pair it with Kong Deck Crew Gloves for unmatched hand protection.

This combination helps steel operations achieve:

  1. Near-zero hand injuries
  2. Higher productivity
  3. Improved EHS compliance
  4. Safer material flow
  5. Stronger safety culture

Safer workers → Safer lifts → Safer steel plants.


Contact HSF today to order Riggersafe Tools:


📞 +91 73861 10618
✉️ info@handsafetyfirst.com
🌐 handsafetyfirst.com

Protect your riggers. Boost compliance. Build a safer worksite. Hand Safety First, India

Back to blog

Leave a comment

Please note, comments need to be approved before they are published.