KONG®: The Glove That Built the Impact Protection Category in Industrial Safety

 

PSC Hand Safety India · Brand Feature
KONG®
KONG King of Oil and Gas

The Glove That Built
a Category.

From a 2007 engineering brief to the world's most trusted impact protection glove — and how one Indian distributor turned an unknown product into an industry standard.
Researched & published by PSC Hand Safety India Pvt Ltd
10,000,000+ hands protected worldwide
02

Engineered Where Hand Injuries Actually Occur

Long before "impact protection" was a recognised PPE category, it was an unsolved engineering problem.

2007
The International Oil & Gas Safety Committee partnered with Ironclad Performance Wear with one objective: reduce serious hand impact injuries — fractures, crush injuries, bruises, and avulsions. At the time, heavy hand injuries were among the most common and most severe incidents across drilling and production sites. The brief was clear: this wasn't about thicker gloves. It was about designing real impact protection.
2008
After 14 months of engineering, field trials, and multiple redesigns, the program reached 80,000 man-hours incident-free. Ironclad launched the first glove purpose-built for heavy impact environments: KONG® — King of Oil & Gas.
Validation
To prove performance, Ironclad partnered with the University of Wisconsin for a landmark study on hand impact forces and protection levels. The result: KONG® demonstrated impact force reduction of up to 90%.
66%
Patented fingertip protection — sloped TPR design deflects impact away from fingertips
80%
Triple-padded knuckles — TPR + gel foam absorbs high-energy impacts
80%
Ergonomic metacarpal protection with full range of motion

Today, the KONG® impact protection line includes over 25 active styles and has protected more than 10,000,000 hands worldwide. Each glove is quality-checked by measuring TPR hardness during production, to ensure consistent impact performance batch after batch.

"This isn't just PPE. This is data-driven impact protection, built for high-risk industries."

US Patents: 9,241,519 · D756,039

The engineering behind those numbers is deliberate. The sloped TPR fingertip caps are angled to deflect impact energy sideways rather than absorbing it directly into the joint — a design choice that came directly out of the University of Wisconsin force-mapping data. The knuckle guard uses a dual-density TPR-and-gel-foam stack, soft enough to flex with a closed fist, rigid enough to spread a direct strike across a wider surface area. None of this is incidental: every KONG® shell that leaves the production line is hardness-tested against the original engineering spec before it ships.

From a U.S. engineering lab to oil rigs, ports, and fabrication yards worldwide, KONG®'s reputation was built one verified data point at a time. But the next chapter of this story isn't American — it's Indian.

03

From a Risk to a Revolution

How PSC built India's impact protection glove category — a decade before the rest of the market caught up.

The PSC Hand Safety India team — the people who introduced impact protection to Indian oilfields.

In 2008, long before "impact protection" was a recognised safety category in India, PSC identified a serious gap in hand safety within the oil and gas industry. Our research showed that the majority of hand injuries were occurring on the back of the hand — caused by heavy impacts during rigging, caught-between and struck-by incidents, cuts from sharp edges, and bruises from repetitive equipment handling. At the time, these risks were widely accepted as "part of the job." We believed they shouldn't be.

That same year, Ironclad introduced KONG® globally as one of the world's first dedicated impact protection gloves. PSC brought it to India when the concept was still virtually unknown. There was no existing market. No awareness. No demand. So we built it — door to door across oilfield companies, through site visits, demonstrations, and safety discussions that educated customers on invisible, preventable risks.

"Not traders. Not followers. But category creators."

Today, more than a decade later, PSC is India's largest distributor of impact protection gloves, supplying close to 10,000 pairs annually and protecting thousands of hands across the oil & gas sector. KONG® is now synonymous with impact protection in Indian oilfields.

WHY "KONG"?

Because KONG stood for King of Oil and Gas. Compared to the "polka-dotted" gloves that dominated the industry for decades, KONG® delivered significantly higher protection with better longevity — at a lower long-term cost through scale and volume. Most importantly, it closed the industry's biggest gap: back-of-hand injuries from struck-by, caught-between, and impact incidents. Today, we see only two types of customers: those who already use KONG® — and those who will soon start.

04

Built for Every Application. Trusted as the Baseline.

Several task-specific variants have followed — but the original KONG® remains the largest-selling model in the range.

For oil-based mud environments
For cold and wet conditions
For high abrasion and cut resistance — KDC5

Yet the original KONG® — the first variant — continues to provide the most balanced, dependable protection, making it the baseline glove for oilfield operations. It is not just a product. It is a standard. Below are the two models distributors and end users ask about most.

KONG SDX2
KONG® SDX2 — Original
Built for wet decks, heavy loads, harsh conditions. Enhanced grip on wet/oily surfaces, high dexterity for slings & shackles, robust everyday protection.
ANSI Cut A2 · ANSI/ISEA 138 Level 2 Impact
Double-layer leather palm · Breathable nylon back
KONG KDC5
KONG® KDC5 — Deck Crew
Engineered for serious cut, abrasion & impact protection in drilling, rigging, mining, demolition & heavy industrial work.
ANSI Cut A7 (EN388: 4X44FP) · 4-layer Armortex® palm
DuPont™ Teflon™ shell · Reinforced thumb saddle
Ready to Export Across SE Asia, ME & Africa
PSC Hand Safety India is the authorised distribution channel bringing KONG® impact protection to global markets — backed by a decade of category expertise in India.
PSC Hand Safety India Private Limited
sales@pschandsafety.com
info@projectsalescorp.com
www.projectsalescorp.com
+91-91009-32334
WhatsApp (international enquiries):
+91-98851-49412
05

Not All Impact Ratings Are Tested the Same Way

Three different labs, three different methods — here's what actually sits behind the numbers on a KONG® hang tag.

EN388:2016 — International / CE Standard
PASS / FAIL

Drops a 2.5kg striker onto a flat sample of the glove's knuckle area only, on a rounded anvil. Result is a simple pass (≤7kN) or fail. Globally accepted and simple to read, but it tests one zone — the knuckle — and never touches a real hand shape.

ANSI/ISEA 138 — US Standard
LEVEL 1–3

Expands testing to 18 points across the fingers and knuckles, rated on a Level 1–3 scale. More resolution than EN388, but metacarpal protection still isn't part of the test, and it's still a flat sample — not a hand.

Ironclad Global Standard — Ballistic 3D Hand
FRACTURE-RELATIVE

Built with the University of Wisconsin-Milwaukee Biomechanics Lab. Gloves are fitted onto a biomechanically true ballistic manikin hand and tested at all three critical zones — fingers, knuckles, and metacarpal — with results rated relative to the actual force that fractures a human hand.

That third standard is the one KONG® was engineered against from day one — including the SDX2 and KDC5 you stock today. Both go through Ironclad's internal ballistic-hand testing in addition to whatever EN388 or ANSI rating appears on the label.

PEAK FORCE REQUIRED TO FRACTURE AN UNPROTECTED HAND, BY ZONE:

50 lbs
Fingers & Thumb
100 lbs
Knuckles
75 lbs
Metacarpal
The average workplace hand injury costs $23,247.
There were 121,860 recorded hand injuries in a single year.
Source: National Safety Council Injury Facts Database; US Bureau of Labor Statistics

BUILT-IN QUALITY CONTROL

Impact protection only matters if it's consistent pair after pair. Every KONG® TPR component — on both the SDX2 and the KDC5 — is durometer-tested for hardness during production before it's molded onto the glove. That single extra QC step is what keeps the impact rating on pair #1 identical to the impact rating on pair #10,000.

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